Transforming Bottling & Packaging Production Operations

Now you can solve some of your most pressing challenges…

High level of process interdependencies

High level of process
interdependencies

Downtimes blocking upstream or starving downstream processes

Downtimes blocking upstream or
starving downstream processes

Downtimes blocking upstream or starving downstream processes

Costly change-overs/
re-tooling

Transforming Bottling & Packaging Production Operations

… with visibility into your production data…

Transforming Bottling & Packaging Production Operations

Gaining real-time visibility into production

Gaining real-time visibility
into production

Automating resource- intensive analysis

Automating resource-
intensive analysis

Increasing output

Improving
quality

…to achieve real business impact.

DOWNTIME EVENTS IDENTIFIED:

Sight Machine

16% impact

of overall production output

PLANT FINANCIAL IMPACT:

Sight Machine

$10 million

impact on packaging lines

Get a glimpse into how a major beverage manufacturer is transforming its production operations with data

By combining alarm system data + MES (downtime) + Proficy (Machine and line speed) from each process, the Sight Machine platform created a digital twin of the entire production process. This enabled the bottler to take a holistic view of how individual micro downtimes impacted overall output.

 
Industry Snapshot:

A brief look at Sight Machine’s bottling & packaging experience.

Case Study:

Tackling unusually high failure rates of aluminum engine blocks, reducing scrap costs.

Unprecedented Results:

Changing Changeovers for Maximum Efficiency, Minimal Scrap.

The Sight Machine platform puts an end to on-the-fly guesstimates and excessive changeover-related scrap.

For each paper grade, our AI-driven software analyzes historical run data, correlates relevant environmental and materials input, and supplies recommended settings to ensure the highest quality, complete with upper and lower control limits.

Downtime Root Cause Attribution — By addressing these bottleneck processes in Sight Machine, the bottler was able to identify $10M impact for all production lines.

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