How it Works
How It Works

CHEMICALS​
Operational excellence — get much more from your existing data

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Key Use Cases

Digital transformation developed by manufacturing experts for manufacturers

Key Chemicals Use Cases

Asset management & reliability

  • Enterprise-level visibility of unhealthy assets, watch list, alerting, and CMMS compatibility
  • Operational deviation and anomaly detection
  • Minimize unplanned downtime
  • Predictive maintenance

Process management

  • Minimize production variability
  • Support ”run well every day” operations, golden runs
  • Drill-down to associated metrics
  • Accelerate root cause analysis and time to corrective actions

Sustainability & energy management

  • Reduce energy costs
  • Decrease carbon footprint per unit of production
  • Real-time mass balance of water, waste/emissions, raw material utilization
  • Safety

Data availability

  • Access critical plant information at any time from any source
  • Access SOPs, P&IDs and other docs such as troubleshooting guides embedded in platform
  • Collaborate remotely, share analysis links
  • Automate reports and update in real time
Factory ANALYZE
Customer Examples

Bottom-line impact, improved productivity, lower costs

Asset Health
Heavy Plant Equipment in Japan

Multi-million annual savings by predicting machine outages

Sustainability
Fertilizer in Europe

3% reduction in SO₂ (sulfur dioxide) footprint

Process Optimization
Paints and Coatings in India

7% increased throughput via real-time bottleneck reporting and optimization

Trusted by the world's leading companies

Building Agile Factories Together

ADM
AdvanSix
Ascend Performance Materials
Asian Paints
BASF
Dupont
Fonterra
Intertape Polymer Group – Color
Nagase

“Sight Machine has given us powerful new insights into our production processes, uncovering widespread opportunities to increase yield and reduce downtime.”

Jai Sundararaman, VP of Business Transformation for IPG

Intertape Polymer Group

"We searched the world for the most advanced and scalable manufacturing analytics technology to use across our facilities to drive better decisions..."

Harish Lade, Vice President, Supply Chain for Asian Paints

TRANSFORMING CHEMICALS PRODUCTION
Microsoft

Sight Machine and Microsoft are trusted by leading Chemical manufacturers to improve profitability, productivity and sustainability with production data across the enterprise

 

Video: Transforming Chemicals Production

Chemicals - Microsoft

Industry Snapshot: Microsoft + Sight Machine

Harnessing data to fuel continuous improvement in the chemicals industry

Brochure: Chemicals Opportunity Overview

OUR SOLUTION

Move beyond the data historian to the data future

Asset Management & Reliability

Recognize, learn, then predict and alert machine and process failures; anomaly detection.

Asset Health
Sight Machine extends Asset Health Monitoring from a single asset to every connected asset in the plant network.

Process Management

Machine learning to optimize your entire plant, drill-down analytics, KPIs, with no limit on data or users – it’s your data, we don’t hold it hostage.

Cookbooks CMT 1
Cookbooks CMT 200
Cookbooks F1 PM2

Sustainability

Maximize utilization of costly raw materials and resources while minimizing waste streams, emissions, and carbon footprint.

Sustainability & Energy Management
Energy Usage Monitoring and Analysis Dashboard

Data Availability

Within weeks, real-time stream, clean, and combine all of your data (DCS, SCADA, Lab, LIMS, CMMS, ERP PLC, SQL, CSV, etc.).

Data Availability
Embed and view SOP/relevant documents within real-time dashboards.
Data Availability Dashboard
Link to training documentation directly from dashboards with configurable workflows.
Video

Asian Paints used a plant digital twin to reduce cycle time

Sight Machine’s platform created a digital twin of the entire production process that captured the interdependencies in the production process.

By applying analytics to the digital twin data, the team was able to optimize line performance to improve cycle time and output delivered by millions of dollars per plant.

Asian Paints Case Study
 
Chemical Resources

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Outcomes in weeks,
a partner in transformation

Manufacturing Productivity Platform

Solve Your Most Complex Production Challenges with Data-driven Insights.

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