How it Works
How It Works

From Reactive to Proactive:

Sight Machine Operator Agent

Turn every operator into a data-driven decision maker.

Sight Machine’s Operator Agent, integrated with OpenUSD, NVIDIA Omniverse technologies, and Microsoft Fabric, delivers agentic AI and a real-time data platform with intelligent recommendations that help you make the best decisions, every shift

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Operators need trustworthy data-based insights in real-time that help them make effective decisions under changing line conditions.

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Operators lack the data and insights they need to make effective decisions

Equipment operators frequently manage multiple machines, often covering for absent workers. Their days are overwhelmed with time spent troubleshooting problems, managing product, packaging, and shift changeovers, and writing shift handoff reports. Critical decisions about equipment, quality, and line speed must be made instantly—but without the right guidance, operators stay stuck fixing problems instead of preventing them.

AgenticAI_Communication

Critical institutional knowledge is often lost

In plants around the world, teams share information about the last shift’s top losses, equipment stops and scrap, root cause information, and solutions during daily morning meetings and shift changes. Most of this information is lost in shift report logs, entries in spreadsheets, or comments on erasable whiteboards or paper. The same problems resurface week after week because solutions never get properly captured or shared across the organization

AgenticAI_Visibility

Limited line visibility makes coordination and decision-making difficult

Although operators excel at managing their immediate equipment, they do not have sufficient visibility into upstream and downstream issues that directly impact their machine. When issues happen upstream or downstream, precious time gets wasted walking the large production line or coordinating through radio communication. Critical decisions get made with incomplete information because no one can obtain a complete understanding of the full production line.

Decision-makers and champions for tech adoption:

Day-to-day power
users driving real
change

With Sight Machine’s Operator Agent, 

Manufacturing operators can access agentic AI recommendations, real-time data and applications, and physically accurate 3D Digital twins, all in a single AI data platform.

FullLineView_3D_DemoEnv

Apply Operator Agent insights.

Sight Machine’s agentic AI solutions are tailored to real-time conditions, enabling Operators to decide on setting changes, identify root causes, and take corrective and preventive actions.  Machine setting recommendations are provided for the current product and line conditions via Operator CoPilot.  All recommendations are surfaced directly in the Sight Machine UI and also integrated into the 3D Digital twin, which is built with OpenUSD and NVIDIA Omniverse technologies and rendered in real time with NVIDIA A10 RTX GPUs on Azure.  The Operator Agent leverages the Azure AI Foundry Agent Service and is part of its Agent Catalog.

AgenticAI_Insights1
AgenticAI_Insights2

Access tablet-friendly applications such as Downtimes and Centerlines to capture root cause information for equipment downtimes and production process non-compliance quickly and efficiently

Every operator’s insight gets fed back into Sight Machine’s data foundation as human-labeled data, training AI algorithms to become smarter over time. Institutional knowledge is preserved and amplified, turning every problem solved into a learning opportunity for the entire operation. 

downtimes and centerlines

Identify and direct resources to resolve critical problems with immersive 3D line views that pinpoint the exact location of equipment failures and defects in real-time 

Operators and line teams now have exactly the same comprehensive view of the production line, making collaboration seamless.  No more guesswork, no more wasted walks across the plant floor—just clear, actionable visibility when and where it’s needed most. 

MachineFault_3D_Demo
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