CHEMICALS
Operational excellence — get much more from your existing data

Sight Machine Industries Chemicals

Digital transformation developed by manufacturing experts for manufacturers

Key Chemicals Use Cases

Asset management & reliability

Enterprise-level visibility of unhealthy assets, watch list, alerting, and CMMS compatibility
Operational deviation and anomaly detection
Minimize unplanned downtime
Predictive maintenance

Process management

Minimize production variability
Support ”run well every day” operations, golden runs
Drill-down to associated metrics
Accelerate root cause analysis and time to corrective actions

Sustainability & energy management

Reduce energy costs
Decrease carbon footprint per unit of production
Real-time mass balance of water, waste/emissions, raw material utilization
Safety

Data availability

Access critical plant information at any time from any source
Access SOPs, P&IDs and other docs such as troubleshooting guides embedded in platform
Collaborate remotely, share analysis links
Automate reports and update in real time

Customer Examples

Bottom-line impact, improved productivity, lower costs

Asset Health

Heavy Plant Equipment in Japan

Multi-million annual savings by predicting machine outages

Sustainability

Fertilizer in Europe

3% reduction in SO₂ (sulfur dioxide) footprint

Process Optimization

Paints and Coatings in India

7% increased throughput via real-time bottleneck reporting and optimization

Trusted by the world's leading companies

Building Agile Factories Together

“Sight Machine has given us powerful new insights into our production processes, uncovering widespread opportunities to increase yield and reduce downtime.”

Jai Sundararaman, VP of Business Transformation for IPG

"We searched the world for the most advanced and scalable manufacturing analytics technology to use across our facilities to drive better decisions..."

Harish Lade, Vice President, Supply Chain for Asian Paints

TRANSFORMING CHEMICALS PRODUCTION

Sight Machine and Microsoft are trusted by leading Chemical manufacturers to improve profitability, productivity and sustainability with production data across the enterprise

Video: Transforming Chemicals Production

OUR SOLUTION

Move beyond the data historian to the data future

Asset Management & Reliability

Recognize, learn, then predict and alert machine and process failures; anomaly detection.

Process Management

Machine learning to optimize your entire plant, drill-down analytics, KPIs, with no limit on data or users – it’s your data, we don’t hold it hostage.

Sustainability

Maximize utilization of costly raw materials and resources while minimizing waste streams, emissions, and carbon footprint.

Data Availability

Within weeks, real-time stream, clean, and combine all of your data (DCS, SCADA, Lab, LIMS, CMMS, ERP PLC, SQL, CSV, etc.).

Data Availability Dashboard — Link to training documentation directly from dashboards with configurable workflows.

Video

Asian Paints used a plant digital twin to reduce cycle time

Sight Machine’s platform created a digital twin of the entire production process that captured the interdependencies in the production process.

By applying analytics to the digital twin data, the team was able to optimize line performance to improve cycle time and output delivered by millions of dollars per plant.