Digital transformation developed by manufacturing experts for manufacturers
Key Chemicals Use Cases
Asset management & reliability
- Enterprise-level visibility of unhealthy assets, watch list, alerting, and CMMS compatibility
- Operational deviation and anomaly detection
- Minimize unplanned downtime
- Predictive maintenance
Process management
- Minimize production variability
- Support ”run well every day” operations, golden runs
- Drill-down to associated metrics
- Accelerate root cause analysis and time to corrective actions
Sustainability & energy management
- Reduce energy costs
- Decrease carbon footprint per unit of production
- Real time mass balance of water, waste / emissions, raw material utilization
- Safety
Data availability
- Access critical plant information at any time from any source
- Access SOPs, P&IDs and other docs such as troubleshooting guides embedded in platform
- Collaborate remotely, share analysis links
- Automate reports and update in real time
Customer Examples
Bottom-line impact, improved productivity, lower costs
ASSET HEALTH
Heavy Plant Equipment in Japan
Multi-million annual savings by predicting machine outages
SUSTAINABILITY
Fertilizer in Europe
3% reduction in SO2 (sulfur dioxide) footprint
PROCESS (not product) OPTIMIZATION
Paints and Coatings in India
7% Increased throughput via real-time bottleneck reporting and optimization
Trusted by the World’s Leading Companies
Transforming Chemicals Production
Sight Machine and Microsoft are trusted by leading Chemical manufacturers to improve profitability, productivity and sustainability with production data across the enterprise
“Sight Machine has given us powerful new insights into our production processes, uncovering widespread opportunities to increase yield and reduce downtime.”
Jai Sundararaman, VP of Business Transformation for IPG
"We searched the world for the most advanced and scalable manufacturing analytics technology to use across our facilities to drive better decisions..."
Harish Lade, Vice President, Supply Chain for Asian Paints
Our Solution
Move beyond the data historian to the data future
Asset Management & Reliability
Recognize, learn, then predict and alert machine and process failures; anomaly detection.
Sight Machine extends Asset Health Monitoring from a single asset to every connected asset in the plant network.
Process Management
Machine learning to optimize your entire plant, drill-down analytics, KPIs, with no limit on data or users – it’s your data, we don’t hold it hostage.
Sustainability
Maximize utilization of costly raw materials and resources while minimizing waste streams, emissions, and carbon footprint.
Energy Usage Monitoring and Analysis Dashboard
Data Availability
Within weeks, real-time stream, clean, and combine all of your data (DCS, SCADA, Lab, LIMS, CMMS, ERP PLC, SQL, CSV, etc.).
Embed and view SOP/relevant documents within real-time dashboards.
Link to training documentation directly from dashboards with configurable workflows.
Video
Asian Paints used a plant digital twin to reduce cycle time
Sight Machine’s platform created a digital twin of the entire production process that captured the interdependencies in the production process.
By applying analytics to the digital twin data, the team was able to optimize line performance to improve cycle time and output delivered by millions of dollars per plant.
Chemicals Resources
Start your own production revolution
Learn More
Outcomes in Weeks,
a Partner in Transformation
We’re ready to talk continuous improvement
We’ll demonstrate how our platform enables chemicals manufacturers to make data continuously useful for all stakeholders, turning actionable insights into rapid impact.
