MPI Calculator

Identify High-Value Plant Improvements

Identify high-value
plant improvements.

The Manufacturing Performance Index (MPI) links plant productivity and financial performance to highlight the potential impact of plant improvements.

Calculate your MPI
Enter your information here, or use our defaults.

$ i

Total annual manufacturing operating costs

Total annual manufacturing operating costs:
Includes fixed and variable costs.

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UPY i

Actual annual production (units per year)

Net production excluding scrap.

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%

Maximum annual production (units per year)

Hrs

Maximum annual production

UPY 42,000

$
UPY
Implementing Manufacturing Analytics

Calculating...

Error

Actual production is greater than production capacity.
Please adjust your inputs.

Example MPI

60%

(Actual Annual Production / Maximum Annual Production)

Impact of Improving Your MPI

MPI Improvement
(% Points)

Revised MPI

+1 pp

61%

+5 pp

65%

+10 pp

70%

Areas of Impact

    Volume increase

    $495,673

    Scrap reduction

    $49,412

    Capex Avoidance i

    $0

    Capex Avoidance

    Savings observed when volume increase from MPI improvement is greater than expected volume expansion from Capex Investment

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    Gross margin increase

    $545,084

Areas of Impact

    Volume increase

    $2,324,723

    Scrap reduction

    $247,059

    Capex Avoidance i

    $0

    Capex Avoidance

    Savings observed when volume increase from MPI improvement is greater than expected volume expansion from Capex Investment

    close

    Gross margin increase

    $2,571,782

Areas of Impact

    Volume increase

    $4,315,068

    Scrap reduction

    $494,118

    Capex Avoidance i

    $0

    Capex Avoidance

    Savings observed when volume increase from MPI improvement is greater than expected volume expansion from Capex Investment

    close

    Gross margin increase

    $4,809,186

Talk to an expert

Talk to an expert

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Read the MPI white paper.

MPI is the missing link between productivity data and profitability. Read the whitepaper to learn more about putting MPI to work for your manufacturing enterprise.

Manufacturing Performance Index

OEE's Constraints

OEE can be a misleading euphemism for manufacturing performance. It lacks the depth in three key areas.

Manufacturing Performance Measure and Improve

Measure and Improve

MPI links plant productivity and financial performance to highlight the potential impact of plant improvements.

Implementing Manufacturing Analytics

Implementing MPI

MPI can be measured top-down using minimal inputs, or bottom-up as an aggregate of OEE across the whole factory.

MPI White Paper from Sight Machine

Download White Paper